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Consumer Goods
2024
Module plant
Assembly line for compressor modules
Seventeen stations from bare frame to leak-tested module, each one scanning, torquing and logging what it did.
Client
Corvid Climate Systems
Duration
26 weeks
Scope
Turnkey line · Traceability · Testing
86 s
takt time
17
stations, every one traced
98.9%
first-pass yield
The challenge
A new product, a fixed launch date and an assembly process that existed only as a drawing.
What we built
A turnkey line with manual, semi-automatic and automatic stations, a pallet transfer system and an end-of-line leak and function test.
- Every screw torqued and logged against the serial number
- Poka-yoke on each manual station
- Test data streamed to the quality dashboard
Results
Launch on the agreed date, 86-second takt from week four and a first-pass yield that keeps climbing.
Project data
Client
Corvid Climate Systems
Sector
Consumer Goods
Location
Module plant
Year
2024
Duration
26 weeks
More projects
Other lines we have commissioned.
Consumer Goods
2026
Panel forming line, rebuilt in eleven days
A 1990s relay-logic forming line moved to modern PLCs, remote I/O and a plant-wide SCADA view without losing a single production week.
+23 pts
OEE, 61% to 84%
11 days
planned shutdown
Automotive & EV
2026
Robot cell for battery tray handling
A six-axis robot now loads formed battery trays into the press line, guided by a camera that checks every part before it moves.
12.4 s
cycle time
2
operators moved to quality roles
Food & Beverage
2025
Filling and capping line for a regional dairy
Filler, capper, labeller and case packer from four vendors, tied into one line controller with a single changeover button.
24,000
bottles per hour
−62%
changeover time
Next step
Planning something similar?
Send us a short description and a few photos of the line. A controls engineer will call you back.