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Automotive & EV
2026
Assembly hall 2
Robot cell for battery tray handling
A six-axis robot now loads formed battery trays into the press line, guided by a camera that checks every part before it moves.
Client
Veltra Mobility
Duration
14 weeks
Scope
Robotics · Vision · Safety
12.4 s
cycle time
2
operators moved to quality roles
14 mo
payback
The challenge
Trays arrived from the former warm and slightly warped. Two operators loaded them by hand at a pace that left no time for inspection.
What we built
A fenced cell with one robot, a vision station that measures each tray and a reject chute for anything out of tolerance. The robot program was proven in simulation before the first part was cut.
- Offline programming and reach study in the digital twin
- Light curtains and safe speed monitoring for manual loading
- Recipe change from the HMI in under two minutes
Results
Stable 12.4-second cycle, zero handling damage since start-up and a payback inside fourteen months.
Project data
Client
Veltra Mobility
Sector
Automotive & EV
Location
Assembly hall 2
Year
2026
Duration
14 weeks
More projects
Other lines we have commissioned.
Consumer Goods
2026
Panel forming line, rebuilt in eleven days
A 1990s relay-logic forming line moved to modern PLCs, remote I/O and a plant-wide SCADA view without losing a single production week.
+23 pts
OEE, 61% to 84%
11 days
planned shutdown
Food & Beverage
2025
Filling and capping line for a regional dairy
Filler, capper, labeller and case packer from four vendors, tied into one line controller with a single changeover button.
24,000
bottles per hour
−62%
changeover time
Precision Machining
2025
Lights-out machining for aluminium housings
Two milling centres and a pallet store now run the night shift alone, with in-process gauging that corrects tool wear before parts drift.
3 shifts
with no operator at night
+41%
spindle utilisation
Next step
Planning something similar?
Send us a short description and a few photos of the line. A controls engineer will call you back.