Solutions
Five ways we make lines run better.
From a single robot cell to a complete line and the software above it. Pick one, or let one team own all five.
S-01 / Line automation
Line automation
Complete production lines and upgrades of existing ones: conveyors, stations, motion and the line controller that holds everything to one takt. Designed around your bottleneck, not around our catalogue.
Functional specification and layout study
Electrical design, cabinets and field wiring
PLC, motion and safety programming
Line controller, recipes and changeover logic
8–26 weeks
typical duration
± 1 takt
balanced to your bottleneck
S-02 / Robotic cells
Robotic cells
Machine tending, palletising, welding, dispensing and assembly cells. Every cell is simulated first, then built and tested in our hall with your parts before it ships.
Reach and cycle-time study in a digital twin
Grippers, fixtures and tool changers
Guarding, scanners and safe speed monitoring
Operator HMI with recipe change in minutes
10–16 weeks
from order to handover
12–24 mo
typical payback
S-03 / Vision & quality
Vision & quality
Cameras, laser sensors and gauges that check every part at line speed, reject the bad ones and record why. Quality data your auditors and your operators can both read.
Inspection and measurement stations
In-process gauging with automatic offsets
Serial-number traceability and labelling
Reject handling and quality dashboards
100%
of parts checked inline
< 1 s
typical inspection time
S-04 / Plant software
Plant software
SCADA, line controllers and the data link from machines to your MES or ERP. Built on open protocols, documented, and owned by you.
SCADA screens designed with operators
OEE and downtime reason tracking
Edge gateways, OPC UA and MQTT
MES and ERP interfaces, security zones
3 signals
per machine to start OEE
Open
protocols, your source code
S-05 / Service & retrofit
Service & retrofit
New controls for machines with good iron and tired electronics, spare-part strategies for the rest, and a service desk that answers at night.
Retrofit of obsolete PLCs, drives and HMIs
24/7 service desk with remote access
Spare-part and obsolescence plans
Operator and maintenance training
< 2 h
first response, day or night
~ 1/3
of the cost of a new machine
How we engage
Three ways to start working together.
2 days on site
Line audit
A loss map of one line, three ranked improvement options and budget figures you can take to your board.
Shop-floor observation on all shifts
Downtime and scrap analysis
Written report within ten days
Fixed scope, fixed price
Turnkey project
We own the result from specification to handover: design, build, test, install, commission and train.
One contract, one project lead
Factory acceptance test in our hall
Performance figures in the contract
Yearly, per line
Service contract
Keep it running: service desk, preventive visits, spare-part planning and quarterly reviews of the numbers.
24/7 desk with agreed response times
Two preventive visits per year
Quarterly OEE review
Next step
Not sure which one you need?
Start with an audit. Two days on your floor tell us more than twenty emails.